ICR IAS JV

Quickflange™ weldless connectors

Quickflange™ tool prior to insertion

Overview

Quickflange™ revolutionises flange-to-pipe connections by providing a pioneering, permanent and mechanically robust alternative to traditional welding methods. Our system ensures rapid and safe installations without the need for hot work, presenting a cost-effective solution.

Quickflange™ technology at a glance

Experience the innovation of our weldless flange-to-pipe connection, featuring a modified standard ASME weld neck flange with patented internal grooves. The flange neck is machined down and grooves are precision-machined inside to seamlessly slide over the pipe end. The Quickflange™ connector, coupled with our specialised activation tool, ensures a swift and easy installation process.

Installation made easy

Upon isolating the line, achieve a seamless fit by making a straight cut for the Quickflange™ to sit flush against the pipe edge. Our hydraulic tool, aligned into the pipe, is activated to the required pressure. The tool’s quick extension flares the segments, swaging the pipe into the pre-machined grooves of the Quickflange™ connector. A simple reversal of the tool concludes the installation, creating a permanent gas-tight seal.

Versatile connectors for varied needs

Our connectors cater to a wide range of pipe sizes, pressure classes, and – most crucially – material types that can be challenging for traditional welding methods.

Size Range: ¾” to 14”

Material Range: Carbon Steel, Stainless 316, Duplex, Super Duplex, 6Mo, Copper-Nickel & Nickel Alloy.

Pressure Range: 150# to 900#, available up to 2500# on request.

Type Approvals: DNV & ABS

Proven Track Record

Key benefits

  • Accommodate ¾” – 14” pipework in all common materials across 150# – 900# pressure classes
  • Achieve a 100% coldwork solution with zero carbon emissions
  • Enjoy an 80% minimum time saving compared to welding
  • Rely on our 20 years’ experience in the global energy sector for your repairs 
  • Gain industry-recognized approval with our DNV and ABS type approvals
  • Ensure a permanent repair solution
  • Access to ICR’s highly trained, multi-skilled technicians
  • Third-party training for clients and partners globally 

What we can repair

  • Hydrocarbon gas and liquid systems
  • Remote locations using rope access
  • Close proximity to heat-affected zones 
  • Pipework modifications and re-routing
  • Pipework construction
  • Decommissioning
  • New spool tie-ins
  • Blinding of lines
  • Replacement of existing flanges
  • Onshore and offshore capabilities
Confined space Quickflange repair

Confined Spaces

Quickflange™ is ideal where welding habits or welding in general would not be possible
Remote location by rope access offshore

Remote Locations by Rope Access

Our tooling can be rigged into position or handheld to easily reach remote locations. We can also train 3rd party personnel in the installation process.
Piping repair - quickflange

Piping Repairs

Quickflange™ is an ideal option for repairing pipework permanently – saving on average 80% time over welding.
QuickFlange weldless connector heat proximity

Close Proximity to Heat Affected Zones

Quickflange™ can be installed as close to 20mm from the heat-affected zone of a weld.
Hydrocarbon gas and liquid systems Quickflange™ repair

Hydrocarbon Gas and Liquid Systems

Quickflange™ is type-approved for use on hydrocarbon gas and liquid services with a proven track record over 2 decades.
Pipework modifications

Pipework Modifications

Whether an asset or site requires modifications, a new spool tie-in or a system needs to be rerouted, Quickflange™ is an ideal solution where hot work is not always a safe, cost or time-effective option.
Pipework construction

Pipework Construction

Multiple Quickflange™ installations can be carried out in the same shift – maximising productivity – ideal for system replacements/construction where time is limited.
Decommissioning Quickflange™ repair

Decommissioning

Quickflange™ is an ideal option to cut and blind off lines no longer in use.
Dimensions
Pipe Size3/4” to 14”
Pipe WallSch10 – Sch160
Pressure Rating150# to 900#
Pipe MaterialCarbon Steel, Stainless Steel (316, 6Mo, 22Cr, 25Cr), Copper-nickel Nickel alloy
Flange GeometryASME B16.5; EEMUA 145; EN 1092-1
Typical Applications:Replacement of damaged or corroded piping/existing flanges
Replacement of Insertion of valves and tees
Re-routing and de-bottlenecking
Pipe work and new spool tie-ins
Fitting flanges in restricted areas
Difficult to weld materials including CuNi, Monel and Duplex
Technical Features Include:No heat, no spark, no hot work
Permanent full-strength connections
Activated in minutes 
Light and simple one part design
Crevice corrosion protection
DNV Certified Installations Zone 1 and 2